saw-fluxes

AMA OP123

  • SA AB 1 67 AC EN 760:
  • B AB 1 67 AC 10 M DIN 32 522:
  • F7AO-EL12 F7AO-EM12 F7AO-EM12K F7PO-EM12K AWS/ASME:
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Application and properties:

Agglomerated aluminate-basic type flux for welding general structural steels, pressure vessel and pipe steels, as well as fine grain structural steels. AMA-OP123 produces slight silicon and mean manganese pick-up. Owing to its metallurgical behavior, It can be used with 50-11, 50-12, 50-14 wire electrodes. It is suited to be used in twin-wire and multi-wire welding, as well as in welding from both sides in one pass, e.g. In the production of large diameter pipes. With this process variant, the use of molybdenum alloyed wire electrodes for increased toughness values is advisable. An outstanding feature of AMA-OP123 flux is its high current carrying capacity. Unless there are limitation imposed by base metal quality, this feature of the flux can be of benefit when slag can be easily removed in all cases, the slag being short, i.e. girth seams of small diameter work pieces can be welded without the danger of the slag running off. On account of its low bulk density, flux consumption is low.
AMA-OP123 can be used on either DC (positive) or AC up to 1000A.

Damp flux shall be redried by baking at 300°C – 350°C
Grain size in accordance with DIN 32 522:2-20*.

Main Constituents:

SiO2+TiO2CaO+MgOAl2O3+MnOCaF2
20%20%45%10%

Basicity to boniszewskii: ~1.0

Metallurgical behavior:

Pick-up and burn-off the alloying elements Si and Mn as a function of the alloy content of the wire electrode, DVS Merkblatt 0907, part 1

All -Weld metal analysis (typical values):

AMA Trade NameDIN/ENCSiMnMo
50-11S10.05-0.080.2-0.40.7-1.1-
50-12S20.05-0.080.2-0.41.2-1.6-
50-14S2Mo0.05-0.080.2-0.41.2-1.60.5

Mechanical properties of all-weld metal (typical values):

With Wire ElectrodeHeat TreatmentTensile Strength
( N/mm )
Yield Strength
( N/mm )
Elongation
Lo=5d %
Impact energy (Joule)
ISO -V
20°C        ±0°C        -20°C
50-11As Welded420-520> 360> 24>90        >50        >35
50-12As Welded500-600> 400> 22>90        >50        >35
50-14As Welded600-700> 450> 18>65        >50        >35

Application:

MaterialsMulti pass joint weldingWelding from both sides in one pass
General structural steelsWith wire electrodeWith wire electrode
St 37-2, USt 37-2, RSt 37-250-1150-12,50-14
St37-2, St44-2, St44-3, St52-350-1250-12,50-14
Pipe SteelsWith wire electrodeWith wire electrode
StE210.7, StE240.750-1150-12,50-14
StE 290.7 , StE 320.7, StE360.750-1250-12,50-14
St37, St37.4, St35.850-1150-12,50-14
St 44, St 44.4, St 45.850-1250-12,50-14
St 52, St 52.450-1250-12,50-14
X4250-1150-12,50-14
X46, X52, X5650-1250-12,50-14
X60, X65, X7050-1450-12,50-14
Boiler PlatesWith wire electrodeWith wire electrode
H I, H II50-1150-12,50-14
17Mn 4, 19Mn 550-1250-12,50-14
Fine grain structural steelsWith wire electrodeWith wire electrode
StE 255, WStE 25550-1150-12,50-14
StE 285, WStE 28550-1250-12,50-14
StE 315, WStE 31550-1250-12,50-14
StE 355, WStE 35550-1250-12,50-14
StE 380, WStE 38050-1250-12,50-14
StE 420, WStE 42050-11,50-1450-12,50-14

For welding from both sides in one pass, especially in multi-wire welding 50-14 wire electrode should be used because of the fine-grain formation caused by molybdenum.

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